Pumps DN-JN Diamond Series


 

PROGRESSING CAVITY PUMPS

Flanged Industrial Series

The DN and JN Diamond series is the best solution for the industrial sector in pumping a vast range of fluids. They are synonymous with strength, reliability, performance and application flexibility.

Designed according to the most demanding standards, they comply with the requirements of standard API 676.

Suitable for pumping viscous and non-viscous products, with or without solids of any nature, they are an ideal solution for those seeking a standard product with advanced technology with unbeatable cost benefits in the current single screw pumps market.

The DN and JN series are distinguished for the type of fitting of the pump to the drive

 

DN series

  • DN Series: the drive is coupled directly to the pump via a flange. This solution is extremely cost effective and compact, considerably reducing installation costs and simplifying maintenance. The forces generated by the hydraulic part are supported by the drive itself. Each drive used is adequately selected based on their specific technical parameters and are subject to numerous duration tests with heavy loads.
    The DN series is the reference point for almost all pumps installed in the industry.

DN series

dn

 

  • JN Series: the drive is connected to the free bare shaft inlet via a flexible coupling. This configuration is the best solution in terms of performance and durability. All the forces generated by the pump are absorbed by the bearings in the housing. These bearings have very high resistance against loads. They are assembled with extreme precision on the highest quality manufactured parts. It is the best solution when you want to guarantee duration and reliability, yet with greater installation space requirements. The bearing unit designed by us is modular and can be adapted to a DN series pump with lantern. It is state of the art for this type of installation.

 

JN series

jn

 

 

  •  FN Series: The drive is connected directly to the pump via a flange of the modular bearing unit. This is the most versatile solution because it allows to use gearbox with flange and standard output shaft, the connection with hydraulic and pneumatic motors, by keeping the simplicity and the compactness of the classic coupling flange solution and at the same time it ensures total reversibility and higher performance of the bearing unit. This modular bearing unit can be applied on all the Diamond series pumps and it allows a quick maintenance of the drive. FN is synonym of modularity and reliability with any kind of drive.

FN series

 fn

 

Typical applicationsTable of Models Detailed CharacteristicsStrenghtsVideoInquiry requestSpare Parts request

Sewage sludge
Water Treatment
Industrial sludge
Detergents and product for chemical industry
Product of papermaking industry
Agriculture
Product derived from petro-chemical
Marine Industry

Operating range

Flow

Up to110m³/h
Pressure
Up to 24 bar for the standard series (48bar for the series K8)
Temperature
from -40°C until to 150°C

Flow and Pressure

SizeModelQmax 2 bar [m³/h]rpm maxP max [bar]
D0201L14.914006
D02005K22.5140012
D020025K40.780024
D0252L16.910006
D0251K29.4100012
D02505K41.580024
D025025K80.560048
D0304L1118006
D0302K25.680012
D0301K42.260024
D03005K8150048
D04010L116.56006
D0404K28.560012
D0402K43.750024
D0401K81.540048
D04016L123.56004
D0408K2126008
D06020L1285006
D06010K21450012
D0604K45.740024
D0602K82.635048
D06030L1335004
D06016K216.55008
D12040L1434006
D12020K22040012
D12010K41035024
D1204K8535048
D12060L163.54004
D12030K2324008
D30080L1763506
D30040K23835012
D30020K415.430024
D30010K88.530048
D300120L11103504
D30060K2553508
D400160L11403506
D40080K27835012
D40040K23330024
D40020K81630048
D400240L12303506
D400120K211535012
D500320L12203006
D500160K212030012
D50080K46625024
D50040K83325048
D500480L13153006
D500240K215530012
D600640L14603006
D600320K123530012
D600160K410025024
D60080K85025048
D600960L16803006
D600480K234030012

detailed-characteristics-dn-jn

<strong>Patented Pin Joint:</strong>

The pin-type joint, the actual heart of the single screw pump, is the best solution of its type on the market. It offers greater duration, reliability and reduced maintenance costs, managing to combine extreme compactness with unrivalled strength. Its particular manufacturing enables the sub-division of axial loads and torque in different elements, making it one of a kind. As well as the above, replacement of worn parts is cheap thanks to the bushes in the worn zones, avoiding costly replacement of parts (rotor, drive shaft, and female drive shaft. To resist high pressure in the pump casing up to 12 bar, the pin can be hydraulically balanced.

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<strong>Base plates:</strong>

The base plates, characterized by considerable thicknesses are very strong. Available in carbon steel or stainless steel. They can also be provided according to standard API 676, in a trolley version, with anti-vibration housing or on skids, according to the client’s specifications.

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<strong>Materials:</strong>

The parts in contact with the product of the DN and JN Diamond Series pumps can be manufactured in various materials. From the version in cast iron to stainless steel (AISI 304 and AISI 316), as well as other materials on request such as Duplex and Super Duplex. Also, in the version in cast iron, the rotating parts are still manufactured in stainless steel AISI 420 or on request in AISI 304 / AISI 316.

<strong>Low pulsating flows:</strong>

Tensional stress and pulsating flow are very low. The centrifugal effect is reduced to a minimum thanks to the low operating speeds and mainly the axial development of the pump.

<strong>Shaft sealing:</strong>

Different sealing systems can be installed, each solution being suitable to specific usage. The types available are: mechanical seal, single outer mechanical seal, single mechanical seal with quench, back to back double mechanical seal and double mechanical seals in tandem, Packing seal and flushed packing seal. The sealing systems are all interchangeable on the standard pump. Each solution was carefully engineered while taking into consideration  all the operating conditions. As well as changing the sealing system, you can also install various types of mechanical seals based on the application. The compartments are suitable for installation of the seals manufactured according to the standards ISO EN 12756. As well as this, it is possible to use cartridge seals from the main manufacturers, also available according to standards API 682 category 1.

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<strong>Modularity: </strong>

The Diamond series is based on the concept of modularity in every characteristic: hydraulic parts, casing, seals, base plates, housing, drive shafts. Each part can be manufactured in a series of variants without changing the structure of the machine, while keeping the main spare parts standard.

nr_bch_en_002_html_1c537a2d    nr_bch_en_002_html_1ec32ebd     nr_bch_en_002_html_6185485c

 

 

<strong>Performance: </strong>

Duration, efficiency, reliability and low consumption. With the Diamond series, we have reached the maximum levels of technological development in every aspect.

<strong>Versatility:</strong>

The Diamond series was designed to be versatile whatever its use. For this reason it can be set up with various options and accessories suitable for every field of application. As well as the above, the peculiar features of the single screw pump are naturally taken advantage of with various types of fluids pumped, from low to the highest viscosity, clean and containing solids varying in size and nature.

<strong>Motorizations:</strong>

Al the drives which are installed on the Diamond series have been tested for long periods and subject to strict and rigorous technical checks. We can install both electric and hydraulic motors.  All the models of reducers and variators present determined characteristics in terms of strength, size of the bearings and the quality of the gears.

 
<strong>Efficiency: </strong>

Maximum performance level, exceptional operating efficiency thanks to the optimum volumetric yield and high pressure and is consumption reduced to a minimum. All the Diamond series hydraulics efficiencies were calculated to guarantee the maximum found on today’s market.

<strong>Quality</strong>

Each part is manufactured according the highly restrictive quality specifications. Finishes and precision of each part are the basis of each pump manufactured. All parts are subject to specific controls based on their characteristics and functionality.

 
<strong>Maintenance:</strong>

  The Diamond series is designed to ensure easy maintenance and normally require the replacement of a minimum number of components. In particular the joint bushes allow the replace of the same without having to replace shafts and rotors. The costs of maintenance are really reduced. The cost of the pump, considered in his full life cycle, is highly competitive.

easy Manintenance higher Long life cost benefit

 

 
<strong>Cost / benefit :</strong>

The Diamond series, thanks to the compactness of its elements combined technical success without comparison at very competitive costs. The modularity allows you to make the right  solutions depending on the application to avoid paying for features you do not need, all in favor of its competitiveness.

 
<strong>Self-priming:</strong>

The peculiarities of the hydraulic parts of the progressive cavity pump allow excellent self-priming (up to 7m). The Diamond series were designed to create the minimum loss possible in the pump body, thanks to large sections and a joint compact design and fluid dynamic.

 
<strong>Ease of installation:</strong>

The pumps of the Diamond series are easy to install due to compactness, simplicity of operation and operational flexibility thanks to the various features included.

<strong>Detailed documentation: </strong>

Each pump comes with clear and detailed operating instructions. Orders are followed by experienced and qualified staff that integrates in providing detailed documentation on demand and specific for the product supplied.

user-maintenance-manual for each pump

 

Application questionnaire
Application questionnaire

Download inquiry form to be compiled offline

Offer request

Offer request

Select witch kind of user
*field requestedAdd a new request Delete a new request added
Spare parts request

Spare parts request

for the section spare parts of the pump you can see here for:diamond series
for the other series you can finad on the web site, in case follow the sample video help (click here)

 

Details
Materials
Casing material

Base materials:
GG25, CF8 (AISI 304),CF8M (AISI 316), F55 (Super duplex)
Coating:
fluoropolymer ECTFE (Halar®)

Materials of the sealing shaft

Base materials:
AISI 420, AISI 304, AISI 316, F51(Duplex), F55 (Super Duplex)
Coatings:
Hardened Chrome plated HCP
Chrome oxide plasma (ceramic coating)

Rotor material

Base materials:
AISI 420, AISI 304, AISI 316, F51(Duplex), F55 (Super Duplex)
Heat treatments:
Hardening induction (only on AISI 420)
Coatings:
Hardened Chrome plated HCP
Chrome oxide plasma (ceramic coating)
Tungsten carbide HVOF

Stator material

Base materials:
NBR, food grade NBR, white NBR food grade
EPDM, EPDM food grade, white EPDM food grade
FPM, FPM food grade
HNBR, HNBR food grade
SYLICON
Buna-N ( available on select models on request)
HYPALON (available on select models on request)
PTFE (available on select models on request)

Base plates
Base plates

standard Base
API 676 Base
Base with anti-vibration housing (feet spacer)
Base with risers
Skid with lifting devices
Cart for industrial sector (trolley)
Cart for food grade and winery sector
(For details, see the brochure constructive options, equipment and installations)

Connections
Flange UNI 2278 PN16 for pumps at 1 and 2 stage
Flange UNI 2284 or 6084 PN40 for inlet unions for pumps at 4 stage
Flange UNI 2285 PN64 for inlet unions for pumps at 8 stage
Threaded connection GAS BSP
Sealing system
Gland packing seal B01
Gland seal with flushing B02 (flush required)
Single mechanical seal G0K9
Single mechanical seal with Quench Q0K9 (buffer-Quench-pot required)
Back-to-back double mechanical seal D0K9 (pressurized flushing required)
Tandem double mechanical seal K0K9 (buffer / flush required)
Single or double cartridge seals also in API 682 version category 1+2
Seal supply systems are available also in accordance to API
(For construction details, see the brochure sealing systems and seals)
Optional for coupling rod
Joint protection
Coupling rod with feed screw
Anti-settling impeller
Balanced hydraulic joint
(For details, see the brochure constructive options, equipment and installations )
Protection devices
Temperature probe for dry running protection (standard in the ATEX version)
Flow switch
Pressure switch
Flanged overpressure valve
Hygienic overpressure valve
(For details, see the brochure constructive options, equipment and installations )
Control devices
Control panel
Control panel with inverter
Drive with integrated inverter
(For details, see the brochure constructive options, equipment and installations )
Equipment and optional
Stator heating jacket
Heating jacket for body pump
Stainless steel stator cover
Integrated Bypass in the pump construction
Industrial flanged Bypass or with threaded connection
Tangential flanged connection or with threaded connection
Grinder
Quench Pot flushing
Stainless Steel Lantern
Hermetic lantern
Carter to protect the motorization
(For details, see the brochure constructive options, equipment and installations )
Certifications
CE
ATEX
API 676 third edition
Brochure DN JN FN Reihe Industrie-Pumpe
Brochure DN JN FN Reihe Industrie-Pumpe

Brochure DN JN FN Reihe Industrie-Pumpe
Diamond Baureihe Exzenterschnecken
lang: Deutsch

Brochure DN JN FN Pompes industrielles
Brochure DN JN FN Pompes industrielles

Brochure DN JN FN Pompes industrielles
Diamond Series Pompes à cavité progressive
lang: Francais

Brochure DN JN FN Industrial
Brochure DN JN FN Industrial

Brochure DN JN FN Industrial
Diamond Series Progressing Cavity Pumps
lang: English

Brochure DN JN FN Industriale
Brochure DN JN FN Industriale

Brochure DN JN FN Industriale
Diamond Series Pompe a Cavità Progressiva
lang: Italiano

 

 

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